BAYKAL APHS Hybrid Press Brake

High output with top quality

  • Accurate – Because each side of the Hybrid press brake is independently operated by its own hydraulic system, it is an on demand direct drive system. It’s very fast, accurate and repeatable.
  • Affordable – While still not the least expensive option, the Hybrid brake technology allows for a more efficient hydraulic system design.
  • Flexible – Large Range of Tonnages available.
  • Green – Up to a 60% energy savings while in standby and a 45% savings during forming with a likely total of 60% savings over one hour with 15 press cycles.
  • Quiet – When it’s in standby mode (all axis not moving), the hydraulics are not running.
  • Safe – Most hybrid machines are incorporating a great deal of safety into their designs including lasers and other features to improve operator safety.

Hybrid is a new developed technology which use hydraulics but instead without proportional valve.

Hybrid brakes are becoming more prevalent and more widely available.

There is a mix of electric and hydraulic systems that allow the machine to be much more responsive while maintaining a higher degree of accuracy than a traditional hydraulic press brake system.

Servo electric technology: innovation first

Over the years, manufacturers have been developing different solutions to improve the performance of their products. Through tools, functionalities and technological innovations sheet metal press brakes have evolved starting from mechanical presses to hybrid cnc press brakes. Hybrid is a new developed technology which use hydraulics but instead without proportional valve. Hybrid Brakes are becoming more prevalent and more widely available. With a servo-hydraulic drive, when you turn the pump on each cylinder in one direction, you are pumping the ram down, when the cnc control unit sets the pump in the other direction, you are pumping the ram back up. By controlling the speed of the servo, you can also control the ram speed.

Benefits of this technology include substantial power saving as you don’t have a conventional AC motor running all or most the time. The servos only activate as required. You also get incredibly fast response time and minimal piping as it does away with a central tank and proportional valves. You can expect higher speeds for both high-speed approach and high-speed return, around 200mm/sec. Hybrid press brakes use hydraulics in small tanks to assist with bending process and servo motors to control the flow to the cylinders. Small oil tanks translate into many advantages, such as:

  • Easy to install, use and maintain
  • Capable of meeting any production need, with a variety of possible configurations
  • Less energy required and lower environmental impact
  • High productivity due to reduced cycle times and higher process reliability
  • Suitable for a wide range of differen products

Performance

  • 60 % less energy and oil consumption in average compared to the standard hydraulic press brakes.
  • Compared with standard hydraulic press brakes, hybrids can easily reach 200 mm/s movement speeds.
  • Reducing cycle times by 30% or more while maintaining a high degree of accuracy these systems.
  • With servo motor and compact hydraulic system, precision and repeatability achieved as 0.01.

Features

  • Ready for robotic applications.
  • Lead to lean manufacturing and ready for industry 4.0
  • Front and rear safeguarding systems allow safe operation.
  • Full control of operations with one finger.
  • Hybrid press brakes with height adjustable control arm system; operator comfort and easy to use the control unit achieved.

Machine Components

Moveable and adjustable support arms — A range of support arms for light- and heavy-duty- sheet metal-work

Extremely stable backgauge — Servo driven (Fast) and CNC controlled (Stable) multiple backgauge configurations from 2 to 6 axis

Motorized guard system — Easily openable door with remote control

Product Catalog & Technical Specifications

Machine Videos

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